PATTERNS OF CHANGES IN TECHNOLOGICAL ACCURACY OF PLANO-MILLING MACHINES DURING THE PERIOD OF THE CUTTING TOOL WEAR RESISTANCE

Authors

Keywords:

regression model, accuracy, machining, machine tool, part

Abstract

Polynomial patterns of changes in the technological accuracy of the machine tool over the period of the cutting tool wear resistance were established. The software, which makes it possible to show regression models of the average value and the scattering field of the size of the manufactured parts depending on the degree of the tool wear, was developed. Based on the results of experimental studies of changes in the machining accuracy on six plano-milling machines during the wear resistance period of the cutting tool (ρ = 5 − 50 μm), regression models in the form of third-order polynomials were obtained. It was found that to ensure the machining accuracy within the tolerance (± 0.1 mm), the wear resistance period of the cutting tool should not exceed ρ = 30 μm, and the technical specification of the machine should correspond to an exceptionally high accuracy class.

 

References

Atanasov, V. 2021. Experimental research on the cutting force during longitudinal milling of solid wood and wood-based composites. Acta Facultatis Xylologiae Zvolen. Vol. 63(2), pp. 73−84. https://doi.org/10.17423/afx.2021.63.2.06

Bendikiene, R., Keturakis, G. 2016. The effect of tool wear and planning parameters on birch wood surface roughness. Wood Research. Vol. 61 (5), pp. 791-798.

Bendikiene, R., Keturakis, G., 2017. The influence of technical characteristics of wood milling tools on its wear performance. Journal of Wood Science, Vol. 63, pp. 606-614. https://doi.org/10.1007/s10086-017-1656-x

Bustos, C., Moya, C, Lisperguer, J., Viveros, E. 2010. Effect of Knife Wear on the Gluability of Planed Surfaces of Radiata Pine, Wood and Fiber Science: Journal of the Society of Wood Science and Technology. Vol. 42(2), pp. 185-191.

Chladil, J., Sedlák, J., Rybářová, E., Kučera, M., Dado, M. 2019. Cutting conditions and tool wear when machining wood-based materials. BioResources. Vol. 14(2), pp. 3495-3505. https://doi.org/10.15376/biores.14.2.3495-3505

Chunmei, Y., Qingwei, L., Ting, J., Mingliang, S., Yan, M., & Jiuqing, L. 2020. Test analysis and verification of the influence of milling cutter blade shape on wood milling. In Wood Research. Vol. 65(2), pp. 313-322. https://doi.org/10.37763/wr.1336-4561/65.2.313322

Djurković, M., Miric Milosavljević, M., Mihailović V., Danon, G. 2019. Tool wear impacts on cutting power and surface quality in peripheral wood milling. In International Journal – Wood, Design & Technology. Vol. 8, no. 1, pp. 9-17.

Dobrianskyi, S.S., Malafieiev, Yu.M. 2020. Technological foundations of mechanical engineering: text book. Kyiv: Igor Sikorsky Kyiv Polytechnic Institute. 379 p.

Hernande, R., Fernando de Moura, L. 2002. Effects of knife jointing and wear on the planed surface quality of northern red oak wood, Wood and Fiber Science: Journal of the Society of Wood Science and Technology. Vol. 34(4), pp. 540-552.

ISO 286-2:1988 ISO system of limits and fits – Part 2: Tables of standard tolerance grades and limit deviations for holes and shafts.

Kanarchuk, V.Ie., Polianskyi, S.K., Dmytriiev, M.M. 2003. Machine reliability: text book. Kyiv: Lybid. 424 p.

Keturakis, G., Juodeikienė, I. 2007. Investigation of milled wood surface roughness. In Materials science (Medžiagotyra). Vol. 13, No. 1: pp. 47-51.

Kiryk, M.D., Hryhoriev, A.S. 2013. Preparation of wood-cutting tools for work and their operation. Lviv: UNFU. 342 p. ISBN 978-966-96826-8-0.

Kiryk, M.D. 2006. Mechanical processing of wood and wood materials: text book. Lviv : KN. 412 p. ISBN 966-8800-07-9.

Kovatchev, G., Atanasov, V. 2021. Determination of vibration during longitudinal milling of wood-based materials. Acta Facultatis Xylologiae Zvolen. Vol. 63(1), pp. 85−92. https://doi.org/10.17423/afx.2021.63.1.08

Li, R., Yang, F., Wang, X. 2022. Modeling and predicting the machined surface roughness and milling power in scot’s pine helical milling process. Machines. Vol. 10, 331, pp. 1-13. https://doi.org/10.3390/machines10050331

Mazur, M.P., Vnukov Yu.M., Dobroskok V.L., Zaloha V.O., Novosolov Yu.K., Yakubov F.Ia. 2011. Fundamentals of the theory of cutting materials: text book. Lviv: Novyi svit-2000, 2nd Edition. 422 p.

Mysyk, M., Matsyshyn, Ya., Mayevskyy, V., Ray, Ch., Kurka, R., Sopushynskyy, I. 2017. Identification of the length distribution of lumber defect-free areas. In Wood and Fiber Science. The Sustainable Natural Materials Journal – Published quarterly by The Sheridan Press Hanover, Pennsylvania. Vol. 49, no 4, pp. 396–406.

Nadolny, K., Kapłonek, W., Sutowska, M., Sutowski, P., Myśliński, P., Gilewicz, A. 2020. Experimental Studies on Durability of PVD-Based CrCN/CrN-Coated Cutting Blade of Planer Knives Used in the Pine Wood Planing Process. Materials. Vol. 13(10), 2398, https://doi.org/10.3390/ma13102398

Pylypchuk, M.I., Burdjak, М.P. 2009. Exactness sawing research method of logs on "Jasen-Barakuda" roundsaw machine-tool. In Scientific bulletin of UNFU. Vol. 19(8), pp. 156-161.

Pylypchuk, M., Dziuba, L., Rebezniuk, I., Chmyr, O., Burdiak, M. 2021. Modeling parametric failures of woodworking machines according to the technological precision criterion. In selected papers from the 3rd Grabchenko’s International Conference on Advanced Manufacturing Processes. InterPartner-2021, LNME, pp. 119-126. https://doi.org/10.1007/978-3-030-91327-4_12

Pylypchuk, M.I. 2010. Development of the research methodology of technological accuracy of woodworking machines. Agricultural machines: Coll. of sci. art. Lutsk: LNTU. Vol. 20: pp. 259-265.

Pylypchuk, M.I. 2020. Methodology for studying the dynamics of technological accuracy of woodworking machines. Proceedings of the 4th International science-practice conference, April 1–3, Ivano-Frankivsk, Academy of Technical Sciences of Ukraine. Ivano-Frankivsk: Vasyl Stefanyk Prykarpattia National University. Vol. 1: pp. 70-71.

Pylypchuk, M.I. 2021. Development of scientific and technical bases for ensuring the accuracy of woodworking on machines. Doctoral dissertation, Ukranian National Forestry University, Lviv, Ukraine.

Rudenko, T.H., Ermolaev, Yu.O., Shalimov, V.O. 2012. Development of an automated control system for wood machining on plano-milling machines. In Technology in agricultural production, industrial machine building, automation. Vol. 25, part 2: pp. 272-275.

Skliarov, R.A., Prykhodai, D.A. 2021. Methods for increasing the machining accuracy of metal cutting machines In Book of abstracts of the X International scientific and practical conference of young researchers and students "Current issues in modern technologies", November 24-25. Ternopil: TNTU, p. 56.

Vančo, M., Korčok, M., Barcík, Š., Koleda, P., Gochev, Zh. 2020. Analysis of Factors Effecting on Qualitative Parameters of Surface when Planar Milling Heat-treated Oak Wood, Scientific Journal „Innovation in Woodworking Industry and Engineering Design“, Vol. 2 (18), pp. 15-28.

Vitchev, P. 2019. Evaluation of the surface quality of the processed wood material depending on the construction of the wood milling tool. Acta Facultatis Xylologiae Zvolen. Vol. 61(2), pp. 81−90. https://doi.org/10.17423/afx.2019.61.2.08

Vitchev, P., Gochev, Zh. 2019. Influence of the cutting mode on the surface quality during longitudinal plane milling of articles from Scot pine, Science journal "Innovations in Woodworking Industry and Engineering Design". Vol. 8, № 2, pp. 66-72.

Vukov, G., Slavov, V., Vitchev, P., Gochev, Zh., 2021. Forced Spatial Vibrations of a Wood Shaper, caused by the Wear of the Cutting Tool, Scientific Journal "Innovation in Woodworking Industry and Engineering Design", Vol. 10, № 2, pp. 51-62.

Warcholinski, B., Gilewicz, A. 2022. Surface Engineering of Woodworking Tools, Applied Science, 2022, Vol. 12 (20), 10389. https://doi.org/10.3390/app122010389

Zatulenko, A.S., Zaiets, S.S. 2019. The influence of the process of wear of the cutting tool on the accuracy of machining. Proceedings of the XII All-Ukrainian scientific and practical conference of students, postgraduates and young scientists "Looking into the future of instrument engineering", May 15-16. Kyiv: Ihor Sikorsky Kyiv Polytechnic Institute. pp. 152-154.

Downloads

Published

2023-06-12

How to Cite

Mayevskyy, V., Pylypchuk , M. ., Taras, V., Burdiak , M., & Kopynets , Z. . (2023). PATTERNS OF CHANGES IN TECHNOLOGICAL ACCURACY OF PLANO-MILLING MACHINES DURING THE PERIOD OF THE CUTTING TOOL WEAR RESISTANCE. Acta Facultatis Xylologiae Zvolen, 65(1), 5–22. Retrieved from https://ojs.tuzvo.sk/index.php/AFXZ/article/view/46